What Is 6 Axis CNC Lathe Machine?

 

 

6-axis CNC lathes are a step above 5-axis CNC lathes. These superior machines use an additional axis of rotation along the Z-axis, resulting in significantly higher speeds compared to the 5-axis varieties. The additional axes allow the tool to make more movements and transitions at higher speeds without sacrificing accuracy.

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Focus on R&D

We have always focused on the research and development and innovation of new products. One of the primary purposes of R&D activities is to allow the company to remain competitive in producing products that advance and enhance its existing product lines.

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We have established a professional team to accurately inspect every raw material and every production process to provide high quality product quality assurance.

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We are a team of dedicated and experienced professionals, which sets us apart from our competitors. With many years of experience, we have the skills needed to meet our customers' needs and will be able to resolve any issues you may have in a timely and professional manner.

After-sales service

To us, you are more than just a phone call in a queue. Any support requests will be seen and acted upon quickly. If your inquiry is urgent, you can rest assured that we will be available 24/7.

 

Benefits of 6 Axis CNC Lathe Machine
1

Reduce the cost

6-axis CNC lathes can perform a variety of machining tasks. CNC lathes have high output, few errors, low production costs, and high cost performance. It can improve production efficiency and reduce costs.

2

Versatility

6-axis CNC lathes can be reprogrammed to produce entirely new products in a short period of time, making them ideal for short or long-term production. You can change programming without it being time consuming or costly.

3

Work faster

The main advantage of using a 6-axis CNC lathe compared to a 5-axis CNC lathe is that the 6-axis significantly speeds up the work. This is because the additional axis of rotation means more sides of the workpiece can be machined with fewer fixtures.

4

High precision

The 6-axis CNC lathe can achieve high precision with the help of CNC technology, and the precision is very stable, which is very important for the processing of precision parts. At the same time, CNC lathes can reduce errors caused by human factors and improve quality stability.

 
Application of 6 Axis CNC Lathe Machine
 
01/

Automobile industry: 6-axis CNC lathes can be used for precision machining of automotive parts, such as engine camshafts, wheel hubs, brake discs and other parts.

02/

Aerospace industry: 6-axis CNC lathes can be used for precision machining and assembly in the aerospace field, such as engine blades, restraint rings, stators and other components.

03/

Electronic industry: 6-axis CNC lathes can be used for the manufacturing and precision processing of electronic products, such as mobile phone casings, electronic components, etc.

04/

Medical industry: 6-axis CNC lathes can be used for the production and precision machining of medical devices such as syringe tips, amplifiers and other components.

05/

Oil and Gas Industry: 6-axis CNC lathes are used in the oil and gas industry to produce precise and reliable parts such as pistons, cylinders, rods, pins and valves.

06/

Machinery manufacturing industry: 6-axis CNC lathes are used in the machinery manufacturing industry and can process various mechanical parts, shafts, gear shafts, ball screws, guide rails and other precision parts.

 

Material of 6 Axis CNC Lathe Machine

6-axis CNC lathes are mainly made of various metals, such as aluminum alloy, stainless steel, alloy steel, titanium alloy, etc. These materials have the advantages of corrosion resistance, high strength, high hardness, and high stability.

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Components of 6 Axis CNC Lathe Machine

Machine tool body

The main body of a 6-axis CNC lathe usually consists of a bed, ram, spindle box, workbench, etc. The bed is the basic structure of a CNC lathe. Control the position of the workpiece in the X, Y, and Z directions through sliding motion. Control the speed and direction of the workpiece, fix and support the workpiece.

CNC system

The CNC system is the core component of the CNC lathe and is used to control and monitor the machining process of the machine tool. CNC systems usually consist of hardware and software.

Execution system

The execution system is responsible for converting the instructions issued by the CNC system into mechanical actions and controlling the lathe to perform precise processing movements in the X, Y, and Z directions.

Auxiliary system

The auxiliary system provides auxiliary functions for the 6-axis CNC lathe, including coolant system, tool magazine, automatic tool changer, fixture, etc. The coolant system is used to cool the cutting area and reduce the processing temperature.

 
The Using Steps of 6 Axis CNC Lathe Machine
 
 
1. Preparation for startup

Check whether the power and gas supply of the lathe are normal, and ensure that the lathe is in a safe state. Turn on the main power switch of the lathe and confirm that the control system starts up normally. Check whether the lubrication system is working properly and whether the tools and fixtures are installed correctly.

 
2. Write a handler

Open the CNC lathe programming software and write the processing program according to the processing requirements of the workpiece. Select the appropriate tool according to the geometry of the workpiece and the machining process, and set the cutting parameters of the tool accordingly. Set the coordinate system and starting point of the workpiece in the program to determine the feed speed of the tool and the spindle speed.

 
3. Clamp the workpiece

Place the workpiece to be processed on the workpiece fixture of the lathe and secure it with bolts or clamps for safety. Adjust the positions of the fixture and workpiece to be consistent with the lathe coordinate system to ensure the position accuracy of the workpiece.

 
4. Debugging program

Check whether the written machining program is correct through the simulation mode of the CNC system. You can view the running trajectory of the program through the graphical interface or code. Adjust the relative positions of the tool and workpiece to match the path in the program.

 
5. Start processing

Load the debugged program into the CNC system and switch the system to automatic mode. Start the CNC lathe and start automatic processing. The CNC system will control the movement of each axis of the lathe according to the path, diameter and parameters set in the program. Monitor the machining process to ensure normal operation of the lathe.

 
6. Processing completed

After the processing is completed, close the CNC lathe and stop processing. Clean the processing site and remove chips, lubricating oil and other debris. Check the processing results and measure the dimensional accuracy and surface quality of the workpiece to ensure compliance with requirements.

 
Our Factory
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Founded in 1999, Jianke Machinery Co., Ltd. is one of the earliest domestic enterprises that involve in the independent research and development of Swiss type precision CNC lathe. The company covers an area of 30,000 square meters. At present, Nanjing Jianke Machinery Co., Ltd. has gradually developed into a machinery manufacturing enterprise integrating R&D, design, manufacturing, sales, installation, service, and imp&exp. Our company specializes in the production of center-type precision CNC lathes, has successfully owned more than 70 patented technologies, and has been rated as a national high-tech enterprise for many consecutive years.

FAQ

Q: Is there a 6-axis CNC lathe?

A: The extra axis allows the tool to have more movement and transitions at higher speeds without sacrificing accuracy. A 6-axis CNC lathe is ideal for volume machining steel, aluminum, and cast iron. It is powerful enough to convert the raw metal into the final product without additional equipment.

Q: What is a 6 axis CNC lathe?

A: 6-axis is designed for volume machining of aluminium, steel, cast iron and model making materials. It uses a unique 3-axis milling head to allow simultaneous 6-axis CNC machining that cuts production times by as much as 75%.

Q: What is the difference between a CNC lathe and a Swiss lathe?

A: One of the key differences between a Swiss lathe and a CNC lathe is the guide bushing. Swiss lathes usually come with more tooling choices than other types of lathes. This means you can make more products with a Swiss lathe. On the other hand, CNC lathes are known for their speed and efficiency.

Q: What is the Z axis on a CNC lathe?

A: The Z axis refers to the spindle on a mill. The spindle holds the tool(s). On a lathe, Z axis is the carriage. The Z axis position depends on which coordinate system the program is set.

Q: What are the two basic axes on a CNC lathe?

A: This basic CNC lathe machine has two linear axes that can perform outer diameter/inner diameter, basically cylindrical machining, and facing operations, or drilling and tapping at the center of the part. It has an X and Z axis and does not allow for milling.

Q: What is the difference between 5 and 6-axis CNC lathe machine?

A: 6-axis CNC lathe machine are a step above 5-axis CNC lathe machine. These remarkable machines use an additional rotation axis along the Z-axis, resulting in a noticeable speed improvement over the 5-axis variety. The extra axis allows the tool to have more movement and transitions at higher speeds without sacrificing accuracy.

Q: How many axes can a CNC lathe have?

A: The number of axes that a CNC lathe can have depends on its design and complexity. Some CNC lathes have only two axes (X and Z), while others can have up to seven axes (X, Y, Z, B, C, U, and V). The number of axes a lathe has is usually determined by the type of work it will be used for and the level of precision required.

Q: What is a 6 axis CNC lathe machine capable of?

A: 6 axis CNC lathe machine are capable of rotating both, workbed and the cutting tool. It means you can perform drilling, milling, grinding, turning, grooving, and parting operations on a single machine. With 6-axis CNC lathe machine, you can manufacture parts that are large in shape and have highly complex geometry.

Q: What are the advantages of CNC lathe?

A: The accuracy of the CNC machine ensures consistent product quality. The process is more precise than manual machining and can be repeated in exactly the same manner over and over again. Increased production speed and increased efficiency.

Q: What is the difference between 4 axis and 6 axis?

A: 6-axis, articulated robots, as opposed to 4-axis robots, have the edge when it comes to dexterity and flexibility. 4-axis robots do not have the ability to manipulate a part with the same freedom that a 6-axis robot does.

Q: What is the difference between a CNC lathe and a lathe?

A: CNC stands for Computerized Numerical Control, that means that a CNC lathe is controlled by a computer. It moves automatically. In a conventional lathe, all the movements are manually done by the operator.

Q: What can go wrong with a CNC lathe?

A: Misaligned tailstock: If the tailstock is not aligned properly, it can cause the lathe machine to produce a taper. The workpiece is not held securely and can move slightly during machining. Worn spindle bearings: If the spindle bearings are worn, it can cause the spindle to wobble, resulting in a taper.

Q: What is the difference between 3 axis and 6 axis and 9 axis?

A: A 3-axis gyro has X-, Y- and Z-axis gyros which measure rotation about each axis. A 6-axis unit adds X-, Y- and Z-axis accelerometers which measure motion, while a 9-axis one adds X-, Y- and Z-axis magnetometers/compasses which measure orientation relative to a (usually the Earth's) magnetic field.

Q: What is the M code of CNC lathe?

A: M-codes stop an operation, end a programmed task, or begin a movement after the tool has been positioned. Most parts and products produced by CNC machines are programmed using CAD or CAM software that give directions for CNC machines using alphanumeric programming.

Q: What kinds of things can a CNC lathe machine make?

A: A CNC lathe machine can make everything from automotive frames and airplane engines to surgical instruments, gears, and garden tools. It may also make various structures, such as flat surfaces, threads, and cylindrical components with inner and outer diameters.

Q: What is the difference between a CNC lathe and a regular lathe?

A: In essence, the lathe is a piece of equipment that facilitates the machining of raw material using one or more cutting tools. With a CNC lathe, the tools operate according to a program written and loaded into the machine, allowing for highly accurate production and mass production.

Q: How fast does a CNC lathe spin?

A: Many CNC machines do just fine turning standard tools at 8,000 to 15,000 rpm. Microtools often need to go up to 42,000 rpm, according to Nottoli.

Q: How long does a 6-axis CNC lathe take?

A: Depends on the complexity of the part and machining process. For simple parts, such as those with basic geometry, machining may only take a few minutes.

Q: Is CNC lathe automatic?

A: All CNC machine tools are automatic, but the usage in the machining industries does not routinely call them by that term. The term "automatic", when it is used at all, still often refers implicitly to cam-operated machines.

Q: What are the basics of CNC lathe?

A: CNC lathes generally consist of various equipment such as the chuck to hold the workpiece, spindle and its motor to rotate the workpiece, servo motor(s) to move the cutting tool to the machining points. Lathe has the coordinate system to designate the positions required for machining the workpiece.

 

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