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5 AXIS--CNC LATHE MACHINE

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What Is 5 Axis CNC Lathe Machine?

 

 

A 5 axis CNC lathe relies on a tool that moves in five different directions - X, Y and Z, as well as A and B around which the tool rotates. With 5 axis CNC lathe, operators can access parts from all directions in one operation, eliminating the need to manually reposition workpieces between operations.

Why Choose Us?

Focus on R&D

We have always focused on the research and development and innovation of new products. One of the primary purposes of R&D activities is to allow the company to remain competitive in producing products that advance and enhance its existing product lines.

Quality ensure

We have established a professional team to accurately inspect every raw material and every production process to provide high quality product quality assurance.

Rich experience

We are a team of dedicated and experienced professionals, which sets us apart from our competitors. With many years of experience, we have the skills needed to meet our customers' needs and will be able to resolve any issues you may have in a timely and professional manner.

After-sales service

To us, you are more than just a phone call in a queue. Any support requests will be seen and acted upon quickly. If your inquiry is urgent, you can rest assured that we will be available 24/7.

 

Advantages of 5 Axis CNC Lathe Machine
 

High accuracy

The 5 axis CNC lathe has the characteristics of high precision and can meet the needs of high precision parts production. Because the 5 axis CNC lathe has a greater degree of freedom during movement, it can process complex curved surfaces and ensure machining accuracy and surface quality.

High efficiency

The 5 axis CNC lathe can achieve multi-axis linkage control during the processing process and has high processing efficiency. Especially when processing complex parts, compared with ordinary three-axis and four-axis CNC lathes, the 5 axis CNC lathe can achieve more efficient processing.

Energy saving

The 5 axis CNC lathe can optimize energy consumption by controlling the time and energy of the processing links during the processing process. The 5 axis CNC lathe adopts advanced energy saving technology, which can reduce the impact on the environment and reduce production costs.

Good surface treatment effect

The location of the part is closer to the cutting tool in the 5 axis CNC lathe. The last two axes will use a short cutting tool that does not vibrate too much, which will result in a high quality surface finish.

Increased productivity

5 axis CNC lathe greatly reduces the need for multiple setups, since the movement of the table or spindle allows the cutting tool to access the workpiece from different angles without removing it from the lathe and setting it up again. This results in increased productivity for the entire process.

Wide adaptability

The 5 axis CNC lathe is a very flexible processing equipment that can meet the processing needs of different fields. It is suitable for , aerospace, automobiles, medical equipment and other fields. In these fields, the requirements for machining accuracy and surface quality of parts are very high. 5 axis CNC lathes can meet these requirements.

 

What materials are suitable for processing with a five axis CNC lathe?

 

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Metal material

5-axis equipment is very suitable for processing metal materials and can meet various complex shapes and high-precision requirements. Metal materials can be divided into ordinary steel, stainless steel, aluminum alloy, titanium alloy, etc. Stainless steel is one of the common 5-axis processing materials.

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Plastic material

5-axis CNC lathes are also very suitable for processing various plastic materials, such as polypropylene, polycarbonate, polystyrene, etc. The 5-axis CNC lathe can process various complex-shaped parts efficiently and quickly.

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Composite materials

5-axis CNC lathes are also suitable for processing composite materials such as carbon fiber, glass fiber, and ceramics. These materials have the advantages of light weight, high strength, and high toughness. 5-axis CNC lathes can accurately machine these complex materials into various desired shapes.

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Other materials

5-axis CNC lathe can also be applied to the processing of other materials, such as wood, stone, ceramics, etc. 5-axis CNC lathe can process these materials into various complex shaped parts efficiently and quickly to meet various needs.

Application of 5 Axis CNC Lathe Machine
 
Aerospace Industry

One of the main reasons 5-axis CNC lathes are ideal for the aerospace industry is the limited amount of re-clamping required. Aerospace parts also feature organic shapes with compound curves, which is an ideal application for 5-axis CNC lathes. To achieve the final desired shape and surface finish.

 
Automotive Industry

The automotive industry is characterised by high production volume with a critical requirement for consistency. Most components in the transport industry are made using low-cost high-volume processes like stamping, injection moulding and casting. However, these cheap and fast techniques require advanced and highly accurate tooling, which is an ideal application for 5-axis CNC lathe.

 
Energy Industry

The oil and gas production industry requires 5-axis CNC lathes to produce parts from extremely hard steels and special alloys. Complex components required for energy equipment. Such parts include wind turbine and compressor blades.

 
Medical industry

Medical devices, implants, devices and equipment parts must meet strict quality standards. 5-axis CNC lathes are able to produce the required quality at faster speeds and with the highest precision, giving medical component manufacturers greater confidence.

 
Components of 5 Axis CNC Lathe Machine
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Machine body

The machine tool body is the basic structure of the 5 Axis CNC Lathe, including the bed, workbench, spindle box, etc. It provides rigid support for the machine tool and a reference plane for workpiece processing.

 

Drive system

The drive system is the power source of the 5 Axis CNC Lathe and is responsible for driving the movement of the axis of each component. The drive system can control the movement speed and direction of each axis according to the instructions of the CNC system to achieve precision machining.

 

CNC system

The CNC system is the core part of the 5 axis CNC lathe and is responsible for the motion control of the lathe operation and the setting of processing parameters. The CNC system can generate a lathe according to the processing requirements, and realize the processing of complex curved surfaces by adjusting the motion path and speed.

 

Tool system

This tool system is a cutting tool for a 5 axis CNC Lathe and is used for cutting line machining of workpieces. The tool system includes the tool holder, the tool and the tool holder. The selection and use of tool system have a significant impact on the processing effect and processing speed.

 
How to Maintain 5 Axis CNC Lathe Machine?
 
Regular cleaning

For 5 axis CNC lathes, cleaning should be carried out regularly, including metal parts, electronic components, hydraulic oil lines, etc. inside and outside the machine tool. When cleaning, care should be taken to avoid inhaling dust, oil and other impurities inside the machine tool and the air port. Pay special attention to the cleanliness of the tool table and cutting area.

Sliding parts

Sliding parts need to be lubricated regularly to ensure smooth movement between various parts of the machine tool. Each lubrication point should be checked in time, the lubrication system should be cleaned regularly, and the lubricating oil should be replaced. The quality of lubricating oil must meet the requirements of the machine tool to ensure the lubrication effect of the machine tool.

Maintenance accuracy

To ensure accuracy, lathes require regular calibration. The inspection machine checks the axis error, repeat positioning accuracy, straightness, parallelism, roundness and other parameters of the 5 axis CNC lathe for timely adjustment.

Maintenance of electrical components

Electrical components such as circuit boards, drives and motors need to be checked regularly for proper operation. Inspect and clean terminal contacts and wiring to avoid loose plaster or rust. Care should be taken to avoid mutual interference between electrical components and hydraulic components, and protective measures should be taken.

Our Factory
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Founded in 1999, Jianke Machinery Co., Ltd. is one of the earliest domestic enterprises that involve in the independent research and development of Swiss type precision CNC lathe. The company covers an area of 30,000 square meters. At present, Nanjing Jianke Machinery Co., Ltd. has gradually developed into a machinery manufacturing enterprise integrating R&D, design, manufacturing, sales, installation, service, and imp&exp. Our company specializes in the production of center-type precision CNC lathes, has successfully owned more than 70 patented technologies, and has been rated as a national high-tech enterprise for many consecutive years.

FAQ

Q: What is a 5-axis CNC lathe?

A: A 5-axis CNC lathe allows tools to move simultaneously around 5-axes CNC lathe of an object. 5-Axis CNC lathe utilize the typical X, Y, and Z-axes in conjunction with the A and B-axes so that your tools can get to five sides of a part, no extra turning or setup required.

Q: Why is it called 5 axis CNC lathe machine?

A: The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction.

Q: What can you do with 5-axis CNC lathe?

A: 5-Axis is best known for its ability to create complex parts, such as turbine blades, propellers, or orthopedic and knee implants. Before 5-axis, these parts were achieved by adding on fixtures or steps in the setup process.

Q: Do I need 5-axis CNC lathe?

A: Increased Efficiency: 5-axis lathe can speed up production and improve efficiency. They can produce complex shapes and perform continuous milling operations. Improved Accuracy: They can create smoother surfaces and more accurate parts because they enable the cutting tool to move along five axes.

Q: What is the fundamental of 5-axis CNC lathe?

A: Five-axis lathe adds rotational movement to the traditional three axes of linear motion (X, Y and Z). These machines can incorporate an A-axis that handles rotation of the X-axis, a B-axis that does the same for the Y-axis, or a C-axis that rotates about the Z-axis.

Q: What is the difference between 3 2 and 5 axis CNC lathe?

A: A 5-axis CNC lathe can be used to cut a doorknob out of a single block of material, instead of turning it on a lathe. The difference between a 3+2 and a 5-axis CNC lathe is whether or not the tool can change its angle during a cut (5-axis), or if it needs to be set up before cutting (3+2 axis).

Q: Is there a 5 axis CNC lathe?

A: The 5 axis CNC lathe is a combination of both turning and milling machining process. Think of the 5 axis CNC lathe first as a turning center and next, a milling center. These machines are highly sophisticated and can complete a large variety of parts.

Q: Why Buy a 5 Axis CNC Lathe?

A: It saves time:The business case can be made for replacing standard lathes with 5 axis CNC lathes when parts are requiring secondary machining operations after coming off the lathe. Both setup and runtime for complex parts are faster on 5 axis CNC lathes than on simpler lathes.

Q: Can a 5-axis CNC lathe make very complex parts?

A: 5-axis CNC lathes are ideal for complex jobs and shorter runs. Your 5-axis CNC lathe can be flexible, precise and adaptable to challenges.

Q: What is the C axis on a CNC lathe?

A: The C-axis functionality in CNC lathes refers to the ability of the lathe to rotate the workpiece or the spindle in synchronization with the X and Z-axis movements.

Q: What are the two basic axes on a CNC lathe?

A: This basic CNC lathe machine has two linear axes that can perform outer diameter/inner diameter, basically cylindrical machining, and facing operations, or drilling and tapping at the center of the part. It has an X and Z axis and does not allow for milling.

Q: How many axis can a CNC lathe have?

A: Lathes, by definition, are 2-axis machines. Once lathes evolved to include 3-axis, 4-axis and 5-axis capabilities, they became known as turning centers.

Q: Why use 5-axis CNC lathe?

A: The advantages of 5-axis CNC lathe include high precision and accuracy, fast production speeds, fewer machine setups, the ability to produce complex geometries, enhanced surface finishes, and improved drilling processes.

Q: What is the difference between CNC turning and CNC lathe?

A: CNC turning centers and lathes may seem identical, but they generally refer to slightly different machines. Lathes generally only turn while turning centers can be more advanced. These machines can be capable of facing, threading, knurling, drilling, boring, reaming, and taper turning.

Q: What is the Z axis on a lathe?

A: Most lathes primarily rely on two axes – the Y-axis formed by the spindle and the rotating workpiece, and the Z-axis – the movement of the cutting tool into and away from the workpiece.

Q: What is the difference between 3 4 and 5-axis CNC lathe?

A: The main difference between 3-axis, 4-axis and 5-axis CNC lathe is the complexity of the movement both the workpiece and the cutting tool can move through, relative to each other. The more complex the motion of the two parts, the more complex the geometry of the final machined part can be.

Q: What is xy and z on a lathe?

A: Z is what most people would call "the y axis," and is parallel to the machine table. X is standard, and Y is perpendicular (vertical) to the table.

Q: What is the difference between a CNC lathe and a lathe?

A: CNC stands for Computerized Numerical Control, that means that a CNC lathe is controlled by a computer. It moves automatically. In a conventional lathe, all the movements are manually done by the operator.

Q: How do I choose a CNC lathe?

A: The following important factors must be considered in selecting a CNC system: First, the driving ability; Second, full closed loop demand and dual drive demand; Three, five-axis control requirements; Fourth, RTCP, the choice will be relatively large.

Q: What are the safety precautions for CNC lathe?

A: Always ensure that you wear proper ear protection and a good pair of safety glasses when operating a CNC machine. Ensure that your safety glasses are firmly in place every time you are closely observing the cutting tools.

 

As one of the most professional 5 axis--cnc lathe machine manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cost-efficient 5 axis--cnc lathe machine for sale here from our factory. Contact us for custom service.

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