DT38-5 Double Spindle 5 Axis Swiss CNC Lathe Machine With Fanuc System

DT38-5 Double Spindle 5 Axis Swiss CNC Lathe Machine With Fanuc System

DT38-5 The CNC Swiss type lathe is equipped with a back-axis (ie, counter-spindle) system. The main shaft and the counter shaft can be rotated synchronously, which solves the processing of the back of the part and further improves the processing efficiency. This equipment can automatically complete the outer circle, front drilling, front tapping, front boring, threading, grooving, horizontal drilling, milling, and slot milling of shaft parts such as carbon steel, stainless steel and copper. , Radial tapping, cutting, back turning, back drilling, back boring, back tapping and other precision machining.
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Product Introduction

DT38-5 II Description and Technical data

Lathe Appearance/Tool Holder Structure

product-288-269 product-246-230

Characteristics

Rotary Guide bush/Without guide bush changeable modes

Support Rotary Guide bush/Without guide bush changeable modes. When using rotary guide bush mode, it is suitable for processing shaft workpieces, with a single feeding length of 230mm and support for multiple feeding. The tail material length is 220mm; When using without guide bush mode, it is suitable for processing short workpieces with a length to diameter ratio of less than 1:2.5, which can minimize the length of the tail material. The length of the tail is 70mm

Internal oil cooled electric spindle

Adopting Japan oil cooled electric spindle technology, independently designed and developed, we have overcome the core problems of the spindle of the Swiss CNC lathe machine. Compared with other electric spindles of the same power, we have stronger rigidity and torque force, and more stable processing accuracy. Using NSK bearings to extend spindle life and radial stability.

Scrap collection tank/large capacity cutting oil tank

The waste collection box adopts a separation platform for chip collection, allowing the cooling oil to undergo preliminary buffering and cooling on the chip collection platform for preliminary oil chip separation; Then enter the cutting oil tank with a volume of 340L from the oil drain. The cutting oil tank is equipped with multi-channel filter screens and oil return baffles to extend the return path and separate /filter oil chips as far as possible; Make the oil temperature reach full Free cooling and reduce the debris entering the oil pump, so as to extend the service life of the oil pump.

Workpiece eject method: short parts ejected to the front of the conveyor belt/long parts ejected from the rear of sub spindle

Jianke's full series of dual spindle Swiss CNC Lathe come standard with a collection method of front discharge products. When the length of the workpiece is less than 115mm, the front material receiving box can be used for collection and the product can be sent out through a built-in conveyor belt. When the product length is more than 90mm, the rear discharge method can be selected, and the product is ejected through the center of the sub spindle through a slot on the side sheet metal of the equipment.

The DT38-5 II model lathe, both the main spindle side rotary tools and sub spindle rotary tools could achieve

plug-in expansion modules.

(Plug-in modules are all options,if needed , please list them in the contract/quotation)

 

The JIANKE DT38-5 II lathe support to upgrade rotary tools with B axis which can achieve a linkage rotation of 0-120 °. For processes with multiple angle holes and workpieces that require B-axis linkage milling processing, one-time processing can be achieved. And according to demand, the rotary tools can be replaced with a boring cutter.

**The above is only a demonstration of the plug type expansion functions of some modules.Please confirm with JIANKE if you have more requirements of other modules based on actual processing**

2.Technical Data

Double Spindle Swiss CNC Lathe DT38-5 II

System

Fanuc

Fanuc Oi-TF Plus

Control channels

Dual channel

Minimum setting unit

0.001mm

Machining

Ability

Max processing diameter

38 mm(without guide bush 42mm)

Maximum single feeding length

Rotary guide bush

235mm

Without guide bush

1:2.5D(Dia:Length)

Main spindle max drilling Dia

axial

(main spindle)

Φ23mm

Main spindle tapping Dia

axial

M16

Rotary tools max drilling Dia

radial

Φ10mm

Rotary tools max tapping Dia

radial

M8

Sub spindle max drilling Dia

Axial

(sub spindle)

Φ13mm

Sub spindle max tapping Dia

axial

M10

Tools

Tool base arrangement

Gantry type

Main spindle O.D. tools

7 pieces

1*20X20mm+6*16X16mm

Main spindle side rotary live tools

9 pieces

6*ER20+3*ER16

Main spindle end face fixed tools base

5 pieces

2*ER20+3*ER16

Sub spindle end face fixed tool base

5 pieces

ER20

Spindles

Main/Sub spindle type

Internal oil cooling electric spindle

Main/Sub spindle speed

6000/8000rpm/min

Main/Sub spindle indexing

0.001°

Main/Sub spindle through hole Dia

44mm

Main/Sub spindle height

1090mm

Motors

Main spindle power(Rated/Max)

11kw/18.5kw

Sub spindle power(Rated/Max)

3.7kw/7.5kw

Main spindle rotary tools motor power

Side rotary:1.8 KW;end face rotary:1.2 KW

Main spindle side rotary tools speed

ER16*3 pieces

6000rpm/min

ER20*6 pieces

6000rpm/min

Moving axis

5 axis

X1,Y1,Z1,X2,Z2

Rapid feeding speed

X1

18m/min

Y1,Z1,X2,Z2

18m/min

Motor power of moving axis

(X1,Z1,X2,Z2):1.2 KW;Y1:1.8 KW

Others

Parts collector

Short parts

Belt conveyor to collect parts

Long parts

rear ejection from sub spindle

travel

X1:200,Y1:420,X2:390,Z1:235,Z2:412

Power capacity

38kw

Air pressure

≥0.6MPa

Capacity of machining oil tank

330L

Lathe size

3340*1665*2150mm

Lathe weight

4200KG

 

3.Standard Accessories

NO

Name

Qty

Note

1

Protective cover

1 set

 

2

Nameplate

1 piece

 

3

Spindle

2 units

Main and Sub spindle

4

Knife holder for turning tools

1 set

1*20X20mm 6*16X16mm

5

Main spindle side rotary tools base

1 set

6*ER20+3*ER16

6

Main spindle end face drilling base

1 set

2*ER20+3*ER16

10

Sub spindle end face drilling tools base

1 set

5*ER20/ER16

11

Live rotary guide bush

1 set

 

12

Pneumatic system

1 set

 

13

Cooling system

1 set

 

14

lubricating system

1 set

 

15

electrical system

1 set

 

16

Parts receiver/collector

1 set

Standard with front ejector/belt conveyor

17

Lathe lighting

1 set

 

18

Lathe three color alarm light

1 set

Three color lights+

Beep alarm

19

Tool box

1 set

Including tools such as wrenches, screwdrivers, and oil kettles

20

Transformer

1 unit

 

21

Manual book

1 set

Lathe manuals/ System book/

Spare parts list/Quality testing report

4.Options equipments(if needed , please list them in the contract/quotation)

NO

Name

Functions

Note

1

Bar feeder

Realize automatic feeding/refueling function for long bar materials;

Assisting the Swiss CNC lathe to achieve automated production;

Recommended essential

2

High pressure pump

Assist in targeting materials that are prone to chip breakage, chip removal, and erosion, reducing the probability of tool chip entanglement;

Extend tool life;

Improve the accuracy/smoothness of some machining steps;

Select according to demand

3

Oil mist collector

Absorb the atomized oil mist inside the equipment, reduce the overflow of oil mist from the equipment, and maintain the workshop environment.

The models are divided into electrostatic type and filter type.

Select according to demand

If equipped with a high pressure pump

Recommended mandatory oil mist collector

4

Chip conveyor

Chain type conveyor remove chips fro lathe collector, standard equipped with a chip trolley. Reduce the frequency and workload of manual chip removal.

Select according to demand

5

Plug type modules

End face rotary tools/Angle rotary tools/Thread whirling/Hobbing base/Saw blade base/Boring tool base…

Due to various modules/functions, Please confirm with JIANKE according to actual machining requirements.

6

Long parts discharge from backwards

If the parts are longer that the collector opening, need change to eject it from backwards of sub spindle

Select according to demand

……

Due to the different options/configurations of the Swiss CNC lathe, the above are regular configurations. If you have special needs, please communicate and confirm with JIANKE.

5.Main accessory brand

Name

Origin and Brand

Operation System

Fanuc

Spinlde and Driver

Oil cooling electric spindle/Fanuc driver

Bearing

Japan NSK

Guide rail

Japan THK/Taiwan Hiwin/Taiwan PMI

Guide screw

Japan THK/Taiwan Hiwin/Taiwan PMI

Servo Motor

Fanuc

Motor driver

Fanuc

Electrical components

France Schneider

Lubricant system

Japan Herg

Relay

Japan Omron

Stroke switch

Japan Omron

Magnetic valve

Taiwan Airtag

Name

Origin and Brand

Operation System

Fanuc

Spinlde and Driver

Oil cooling electric spindle/ Fanuc driver

Bearing

Japan NSK

Guide rail

Japan THK/Taiwan Hiwin/Taiwan PMI

Guide screw

Japan THK/Taiwan Hiwin/Taiwan PMI

Servo Motor

Fanuc

Motor driver

Fanuc

Electrical components

France Schneider

Lubricant system

Japan Herg

Relay

Japan Omron

Stroke switch

Japan Omron

Magnetic valve

Taiwan Airtag

 

6.Swiss CNC lathe requirements for raw materials in the processing of long bar materials.

1,Recommended use of polished/precision drawn materials: As the standard bar feeder supports a maximum length of 3M for bars, it is recommended that the length of a single bar material should be ≤ 3M;

2,Consistency of material diameter tolerance within ± 0.02mm;

3,The consistency of material roundness tolerance is within 0.005-0.01mm;

4,The straightness of the material is required to be within 0.35mm/m;

5,All the bar materials need to be chamfered at both ends;

6,Some large-diameter materials and irregular(suquare/hexagonal) materials require to turning the tail of them to match the bar feeder collet and easy to be sent through the spindle hole;

7,When the material hardness is higher than HRC28 degrees, a prior declaration is required.

** The above are the regular requirements of raw materials for the Swiss CNC lathe, and the material tolerance can be relaxed/tightened according to the actual product accuracy requirements **

7. Quality assurance and technical support

The warranty period for the supplier's equipment is one year from the date of final acceptance by the Buyer before shipment. Under normal use, there is a free service warranty for damage. If the equipment is damaged due to improper use by the buyer, the supplier will only charge material fees within one year, and material and labor fees will be charged after one year. The supplier shall provide paid services /spare parts to the buyer for a long time. Make the following commitments to technical support, pre-sales, in sales, and after-sales service and quality:

1,Pre sales service: The supplier is responsible for providing free basic training to technical personnel sent by the buyer to the factory for CNC lathe operation, debugging and maintenance learning.

2,In sales service: At the same time as the equipment arrives at the buyer's factory, the supplier sends personnel to the buyer's factory for free basic training;

3,After sales service: For equipment malfunction complaints, both the supply and buyer parties shall communicate in detail about the specific malfunction in advance. If it is determined that the malfunction can be eliminated by the buyer party, the supplier shall provide specific guidance through phone, fax, etc. If it is a fault that must be resolved on-site by the supplier, the supplier must respond within 24 hours after determining the fault and provide a solution and expected on-site resolution time. After exceeding the one-year shelf life, a certain amount of material and labor fees can be charged appropriately.

4,Technical support: When the buyer encounters difficult and miscellaneous parts or high technical requirements during the use of the equipment, the supplier can provide remote technical guidance. If the supplier is required to debug and program on behalf of the supplier, the supplier will only charge the reasonable costs.

 

Double Spindle Swiss CNC Lathe DT38-5 II

System

Fanuc

Fanuc Oi-TF Plus

Control channels

Dual channel

Minimum setting unit

0.001mm

Machining

Ability

Max processing diameter

38 mm(without guide bush 42mm)

Maximum single feeding length

Rotary guide bush

235mm

Without guide bush

1:2.5D(Dia:Length)

Main spindle max drilling Dia

axial

(main spindle)

Φ23mm

Main spindle tapping Dia

axial

M16

Rotary tools max drilling Dia

radial

Φ10mm

Rotary tools max tapping Dia

radial

M8

Sub spindle max drilling Dia

Axial

(sub spindle)

Φ13mm

Sub spindle max tapping Dia

axial

M10

Tools

Tool base arrangement

Gantry type

Main spindle O.D. tools

7 pieces

1*20X20mm+6*16X16mm

Main spindle side rotary live tools

9 pieces

6*ER20+3*ER16

Main spindle end face fixed tools base

5 pieces

2*ER20+3*ER16

Sub spindle end face fixed tool base

5 pieces

ER20

Spindles

Main/Sub spindle type

Internal oil cooling electric spindle

Main/Sub spindle speed

6000/8000rpm/min

Main/Sub spindle indexing

0.001°

Main/Sub spindle through hole Dia

44mm

Main/Sub spindle height

1090mm

Motors

Main spindle power(Rated/Max)

11kw/18.5kw

Sub spindle power(Rated/Max)

3.7kw/7.5kw

Main spindle rotary tools motor power

Side rotary:1.8 KW;end face rotary:1.2 KW

Main spindle side rotary tools speed

ER16*3 pieces

6000rpm/min

ER20*6 pieces

6000rpm/min

Moving axis

5 axis

X1,Y1,Z1,X2,Z2

Rapid feeding speed

X1

18m/min

Y1,Z1,X2,Z2

18m/min

Motor power of moving axis

(X1,Z1,X2,Z2):1.2 KW;Y1:1.8 KW

Others

Parts collector

Short parts

Belt conveyor to collect parts

Long parts

rear ejection from sub spindle

travel

X1:200,Y1:420,X2:390,Z1:235,Z2:412

Power capacity

38kw

Air pressure

≥0.6MPa

Capacity of machining oil tank

330L

Lathe size

3340*1665*2150mm

Lathe weight

4200KG

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